Kenmore 106 Refrigerator Service Manual

The Kenmore 106 Refrigerator is a top-freezer model designed for reliable household use. This service manual provides comprehensive information for installation, operation, maintenance, and troubleshooting. It covers key components, safety procedures, electrical specifications, and step-by-step repair instructions for qualified technicians. Below are essential sections for understanding, servicing, and maintaining this appliance.

1. Safety Precautions 2. Model Identification & Specifications 3. Installation Instructions 4. Operating Instructions & Controls 5. Component Overview & Access 6. Electrical System & Wiring Diagrams 7. Refrigeration System 8. Disassembly & Replacement Procedures 9. Performance Testing 10. Maintenance & Cleaning 11. Troubleshooting Guide

Safety Precautions

Before servicing, disconnect power and follow all safety guidelines to prevent injury or damage.

HazardPrecaution
Electrical ShockUnplug refrigerator or disconnect power at circuit breaker before servicing.
RefrigerantOnly EPA-certified technicians may handle refrigerant. Avoid open flames.
Sharp EdgesWear protective gloves when handling evaporator coils or sheet metal.
Heavy ComponentsUse proper lifting techniques or assistance for compressors and condensing units.
Moving PartsEnsure all fans have stopped before inspecting or touching.

Model Identification & Specifications

Locate the model and serial number plate inside the refrigerator compartment or on the rear.

Installation Instructions

Proper installation ensures optimal performance and longevity.

  1. Location: Place on level, solid floor away from heat sources and direct sunlight.
  2. Clearance: Allow 2" clearance at back and sides for airflow.
  3. Leveling: Adjust front leveling legs for stability and door closure.
  4. Electrical: Plug into dedicated 115V, 15A grounded outlet. Do not use extension cord.
  5. Initial Startup: Allow 24 hours for temperature stabilization before loading food.

WARNING! Do not install in areas subject to water spray or excessive moisture.

Operating Instructions & Controls

User controls are located inside the fresh food compartment.

Cold Control: Knob with settings from 1 (warmest) to 9 (coldest). Recommended setting: 4 or 5.

Freezer Control: Separate knob in some models for freezer temperature adjustment.

Interior Light: Turns on when door is opened. Bulb: 40-watt appliance bulb maximum.

Power Saver Switch: (If equipped) Controls heater to reduce condensation. Use "ON" in humid conditions.

Component Overview & Access

Key serviceable components and their locations.

ComponentLocationFunction
CompressorRear, bottomCirculates refrigerant
Condenser CoilsRear (or bottom access panel)Dissipates heat
Evaporator CoilsInside freezer compartment (behind panel)Absorbs heat
Condenser FanNear compressorCools condenser coils
Evaporator FanInside freezerCirculates cold air
Defrost HeaterOn evaporator coilsMelts frost during defrost cycle
Defrost ThermostatClamped to evaporatorLimits heater temperature
Defrost TimerBehind kickplate or control housingInitiates defrost cycle
Cold Control ThermostatInside fresh food compartmentSenses temperature, controls compressor

Electrical System & Wiring Diagrams

Refer to the specific wiring diagram for your model number. General circuit description:

  1. Compressor Circuit: Powered through cold control and overload protector.
  2. Defrost Circuit: Includes timer, heater, thermostat, and limit fuse.
  3. Fan Circuits: Condenser fan runs with compressor. Evaporator fan runs except during defrost.
  4. Light Circuit: Door switch interrupts power to light when door closes.

Tip: Always verify power is disconnected and use a multimeter to test components.

Refrigeration System

Sealed system containing compressor, condenser, evaporator, capillary tube, and filter-drier.

WARNING! System service requires specialized tools and certification. Do not attempt without proper training.

Disassembly & Replacement Procedures

General steps for common component replacement.

  1. Evaporator Fan: Remove freezer shelf, interior rear panel, and fan cover. Disconnect wiring and mounting screws.
  2. Defrost Heater: After removing evaporator cover, disconnect leads and slide heater out of clips.
  3. Defrost Thermostat: Unclip from evaporator and disconnect wires.
  4. Cold Control: Remove knob, bezel, and mounting nut from inside compartment.
  5. Condenser Fan: Remove rear access panel. Disconnect wiring and unclip or unscrew fan motor.

CAUTION! Label all wires and take photos before disconnection to ensure proper reassembly.

Performance Testing

Verify system operation after service.

TestProcedureExpected Result
Temperature Pull-DownSet control to max cold. Monitor compartment temps after 24 hrs.Freezer: 0°F to 5°F. Fresh Food: 35°F to 38°F.
Defrost CycleManually advance defrost timer. Listen/check for heater activation.Heater should warm evaporator. Cycle should terminate after ~20-30 min.
Compressor OperationListen for start and run. Check amp draw with clamp meter.Amp draw should match nameplate rating ±10%.
Fan OperationOpen doors to stop evaporator fan. Check condenser fan with compressor running.All fans should run quietly without obstruction.

Maintenance & Cleaning

Regular maintenance prevents common problems.

  1. Condenser Coils: Vacuum or brush every 6 months to remove dust and lint.
  2. Door Seals: Clean with mild soap and water. Check for tears or gaps that allow cold air loss.
  3. Interior: Turn control to OFF, remove food, and clean with baking soda solution.
  4. Drain Pan: (Under unit) Remove and clean annually to prevent odor.
  5. Defrost System: Manually defrost if ice buildup exceeds 1/4 inch on evaporator.

CAUTION! Unplug unit before cleaning any electrical or mechanical components.

Troubleshooting Guide

SymptomPossible CauseCorrective Action
Refrigerator not coolingPower issue, cold control faulty, compressor failure, defrost system stuckCheck power, test cold control continuity, listen for compressor, advance defrost timer.
Freezer too cold, fresh food warmEvaporator fan not running, air damper blockedTest fan motor and wiring. Check for ice blocking air vents.
Excessive frost in freezerDefrost heater, thermostat, or timer faulty, door seal leakTest defrost components for continuity. Inspect and replace door gasket if damaged.
Unit runs constantlyDirty condenser, low refrigerant, faulty door seal, ambient temp too highClean coils, check for refrigerant leak symptoms, test door seal, ensure adequate clearance.
Unusual noiseFan blade hitting obstruction, compressor mounts loose, unit not levelInspect fans, tighten compressor mounts, level the refrigerator.
Water leaking insideDrain tube clogged, defrost water pan crackedClear drain tube with warm water. Inspect and replace drain pan if necessary.

Technical Support: For parts and advanced troubleshooting, refer to the Sears PartsDirect website or call 1-800-469-4663.

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