Kenmore 385 Service Manual

The Kenmore 385 is a household appliance requiring professional servicing. This manual provides essential information for qualified technicians, including safety precautions, technical specifications, disassembly/assembly procedures, troubleshooting guides, wiring diagrams, and parts lists. Below are key sections covering preparation, diagnostics, repair, and maintenance.

Safety Precautions

Before servicing, disconnect power and follow safety protocols.

Hazard	Precaution
Electrical Shock	Unplug unit; verify no voltage with meter before touching components.
Sharp Edges	Wear cut-resistant gloves when handling internal parts.
Hot Surfaces	Allow unit to cool completely before disassembly.
Chemical Exposure	Use ventilation when handling refrigerants or cleaning agents.
Heavy Parts	Lift with proper technique; use assistance for bulky components.

Model Identification & Specifications

Locate model/serial number plate on rear or side panel.

• Model: Kenmore 385
• Voltage: 120V AC, 60Hz
• Power Consumption: [Specify watts]
• Dimensions (HxWxD): [Specify inches]
• Weight: [Specify lbs]
• Refrigerant Type (if applicable): [Specify]
• Operating Pressure: [Specify psi]

WARNING! Verify model number before ordering parts.

Tools & Test Equipment

Required tools for service:

1. Multimeter (digital)
2. Nut drivers & socket set
3. Screwdrivers (flat & Phillips)
4. Pliers (needle-nose, slip-joint)
5. Manifold gauge set (if refrigeration system)
6. Leak detector
7. Vacuum pump
8. Torque wrench

CAUTION! Use insulated tools when working near live circuits.

Disassembly Procedures

Step-by-step removal of covers and components.

1. Unplug unit and remove external panels (screws at rear/sides).
2. Label wires and connectors before disconnecting.
3. Remove control panel assembly (release clips, disconnect ribbon cable).
4. Access internal components (motor, compressor, boards) by removing mounting brackets.
5. Document screw locations and orientation of parts.

Tip: Take photos during disassembly for reference during reassembly.

Component Testing & Diagnostics

Test procedures for key components.

Component	Test Method	Expected Value
Compressor	Resistance between terminals	[Specify ohms]
Thermostat	Continuity at set temperature	Closed circuit when cold
Motor Windings	Insulation resistance to ground	>1 MΩ
Control Board	Input/output voltage test	Refer to schematic
Heating Element	Continuity and resistance	[Specify ohms]

Troubleshooting Flowcharts

Diagnostic guides for common symptoms.

1. Unit not powering on: Check outlet, power cord, fuse, main board.
2. No cooling/heating: Verify thermostat, compressor/heat element, refrigerant charge.
3. Unusual noise: Inspect fan, motor bearings, loose components.
4. Error codes displayed: Refer to code chart in control panel section.
5. Water leakage: Check drain line, seals, internal condensation.

WARNING! Do not bypass safety devices during testing.

Electrical Schematics

Wiring diagram for Kenmore 385 (simplified representation).

Main Circuit: Power entry → Main fuse → Control board → Loads (compressor, fan, heater).

Control Circuit: User inputs → Microprocessor → Relays/drivers → Components.

Grounding: Ensure all grounds are secure to chassis.

Note: For full schematic, refer to separate fold-out diagram included with manual.

Parts List & Exploded Views

Key replacement parts (partial list).

Part Number	Description	Qty
385-001	Control Board Assembly	1
385-002	Compressor	1
385-003	Fan Motor	1
385-004	Thermostat	1
385-005	Door Gasket	1

Exploded View: Diagram showing assembly relationship of all parts.

Reassembly & Calibration

Reverse disassembly steps with attention to detail.

1. Install components in reverse order of removal.
2. Torque fasteners to specified values (see specifications).
3. Reconnect all wires and connectors securely.
4. Calibrate thermostat/temperature controls per procedure.
5. Verify door seals and alignment.

CAUTION! Do not pinch wires or overtighten screws.

Performance Verification

Post-repair testing checklist.

• Power on and verify normal operation.
• Check for unusual noises/vibrations.
• Monitor temperature/pressure readings.
• Run through all cycles/functions.
• Verify safety features (overheat protection, etc.).
• Complete final inspection and clean unit.

Tip: Allow unit to run for full cycle before returning to customer.

Warranty & Service Notes

Service guidelines and warranty information.

Item	Details
Warranty Period	1 year parts and labor from date of repair
Service Tags	Complete all fields on service tag attached to unit
Parts Warranty	Replaced parts covered for 90 days
Documentation	Record model, serial, symptoms, repairs, parts used
Support Contact	Kenmore Service: 1-800-xxx-xxxx

Reset Service Indicator: If equipped, follow procedure to clear service code.

Disclaimer: This manual for qualified technicians only. User repairs may void warranty.