Kenmore Vacuum 116 Repair Manual

The Kenmore Vacuum 116 is a canister vacuum cleaner known for its powerful suction and durable construction. This repair manual provides detailed instructions for troubleshooting, disassembly, maintenance, and repair of common issues. Below are key sections covering safety precautions, parts identification, troubleshooting, step-by-step repair procedures, and maintenance schedules.

Safety Precautions

Before attempting any repair, ensure your safety and prevent damage to the vacuum.

WARNING! Failure to follow safety precautions may result in injury or vacuum damage.

Model Identification & Parts

Identify your specific model variant and key components.

1. Locate model tag: Usually on rear or bottom of canister body.
2. Common parts: Motor assembly, brush roll, belt, hose, wand, filters (pre-motor, post-motor), wheels, cord reel.
3. Tools needed: Phillips screwdriver, flathead screwdriver, needle-nose pliers, belt removal tool (optional).

Note: Parts may vary slightly between sub-models; verify part numbers before ordering replacements.

Troubleshooting Guide

Diagnose common problems before disassembly.

• No Power: Check outlet, cord, on/off switch, thermal protector.
• Loss of Suction: Inspect filters, hose for clogs, bag full, hose connections.
• Brush Roll Not Spinning: Check belt, brush roll obstruction, motor drive.
• Overheating/Motor Odor: Clean filters, check for blockages, ensure proper ventilation.
• Unusual Noise: Inspect for foreign objects in fan or brush roll, worn bearings.

Disassembly Instructions

Access internal components systematically.

1. Remove bag and filters.
2. Detach hose and wand assembly.
3. Flip canister: Remove bottom plate screws to access brush roll and belt.
4. For motor access: Remove rear cover screws; carefully separate housing halves.
5. Label screws and parts for reassembly.

CAUTION! Handle plastic clips gently to avoid breakage.

Motor Replacement

Steps to replace a faulty motor assembly.

1. Disconnect power and fully disassemble to expose motor.
2. Note wiring connections (take photos).
3. Disconnect wires from old motor (may require soldering or connectors).
4. Remove motor mounting screws/brackets.
5. Install new motor, reconnect wires exactly as noted.
6. Reassemble and test briefly without load.

WARNING! Ensure correct voltage and specifications for replacement motor.

Belt Replacement

Replace worn or broken drive belt.

1. Access brush roll chamber via bottom plate.
2. Remove old belt from motor pulley and brush roll ends.
3. Clean pulley and brush roll shaft of debris.
4. Stretch new belt over brush roll, then onto motor pulley.
5. Ensure belt is centered and has proper tension (not too tight).
6. Replace plate and test brush roll rotation.

Tip: Use genuine Kenmore belt for optimal fit and performance.

Brush Roll Service

Clean, clear, or replace the brush roll.

1. Remove bottom plate and belt.
2. Extract brush roll by sliding out of bearings/clips.
3. Clean wrapped hair, threads, and debris from brush and bearings.
4. Check for worn bristles or damaged ends; replace if necessary.
5. Reinstall, ensuring free rotation before attaching belt.

Note: Regular brush roll cleaning prevents belt wear and maintains suction.

Hose & Wand Repair

Fix leaks, cracks, or blockages in the hose system.

1. Detach hose from canister and wand.
2. Inspect for cracks, especially at bends and connections.
3. Clear blockages using long, flexible rod or compressed air.
4. For small cracks: Use vacuum hose repair tape or replace hose.
5. Check wand locks and seals for proper engagement.

Tip: Perform suction test by feeling airflow along hose length.

Electrical System

Diagnose and repair power cord, switch, and wiring.

CAUTION! Always unplug before testing electrical components.

Reassembly & Testing

Properly reassemble and verify repair success.

1. Follow disassembly steps in reverse order.
2. Ensure all screws, clips, and seals are secure.
3. Install new filters and empty bag.
4. Plug in and test: Listen for unusual noises, check suction, verify brush roll operation.
5. Perform final inspection for leaks or loose parts.

Note: Keep test run brief initially to detect any immediate issues.

Maintenance Schedule

Preventive maintenance to extend vacuum life.

• After Each Use: Empty bag/container; check for blockages.
• Monthly: Clean filters (wash/replace as needed); inspect brush roll and belt.
• Every 6 Months: Inspect hose and wand; check cord for damage.
• Annually: Deep clean interior; verify motor brushes (if applicable).

Service Support: For genuine parts and technical assistance, contact Kenmore at 1-800-426-9225 or visit www.kenmore.com.