Repair Refrigerator Kenmore Repair Manual

This Kenmore Refrigerator Repair Manual provides comprehensive guidance for troubleshooting, maintenance, and repair of Kenmore refrigerator models. It covers safety precautions, common issues, step-by-step repair procedures, parts identification, and preventive maintenance to ensure optimal performance and longevity of your appliance.

1. Safety Precautions 2. Model Identification 3. Tools and Materials 4. Common Symptoms & Diagnostics 5. Component Locations & Functions 6. Step-by-Step Repair Procedures 7. Electrical System Troubleshooting 8. Refrigeration System Service 9. Preventive Maintenance 10. Parts List & Ordering 11. Warranty & Support

Safety Precautions

Before attempting any repair, ensure your safety and prevent damage to the refrigerator.

Hazard	Precaution
Electrical Shock	Unplug refrigerator from power outlet before servicing.
Sharp Edges	Wear protective gloves when handling internal components.
Refrigerant	Do not puncture refrigerant lines; contact certified technician for handling.
Heavy Components	Use proper lifting techniques or assistance for compressor/condenser.
Chemical Exposure	Use eye protection when handling cleaning agents or lubricants.

Model Identification

Locate your model number to ensure correct parts and procedures.

Check inside the refrigerator compartment (upper left wall or door frame).
Look on the rear of the unit near the compressor compartment.
Refer to original purchase documentation or owner's manual.
Model format typically: 123.4567890 or similar alphanumeric code.

IMPORTANT! Using incorrect parts for your model may cause malfunction or void warranty.

Tools and Materials

Basic tools required for most repairs:

Multimeter: For electrical continuity and voltage testing.
Screwdrivers: Phillips and flat-head sets.
Nut Drivers/Wrenches: 1/4" to 1/2" sizes.
Pliers: Needle-nose and adjustable.
Refrigerator Thermometer: To verify temperature accuracy.
Vacuum Cleaner: For condenser coil cleaning.
Replacement Parts: As specified in troubleshooting.

Common Symptoms & Diagnostics

Use this table to identify potential issues before disassembly.

Symptom	Possible Cause	Diagnostic Check
Refrigerator not cooling	Failed compressor, thermostat, start relay	Check power supply; listen for compressor hum; test thermostat continuity.
Excessive frost in freezer	Defrost system failure, door seal leak	Inspect defrost heater, timer, bi-metal; check door seal integrity.
Unusual noises	Evaporator fan, condenser fan, compressor	Identify noise source; check for obstructions; test fan motors.
Water leakage	Clogged drain tube, cracked water line	Inspect drain pan and tube; check water inlet valve and connections.
Ice maker not working	Water supply issue, faulty module, arm stuck	Verify water pressure; test inlet valve; check ice maker module voltage.

Component Locations & Functions

Key components in typical Kenmore refrigerator:

Compressor: Rear bottom - circulates refrigerant. Condenser Coils: Rear or bottom - dissipate heat. Evaporator Coils: Behind freezer panel - absorb heat. Thermostat/Temperature Control: Inside refrigerator compartment. Defrost System: Timer, heater, thermostat - prevents frost buildup. Evaporator Fan: Freezer section - circulates cold air. Condenser Fan: Bottom rear - cools compressor/condenser.

Step-by-Step Repair Procedures

Follow these general procedures for common repairs.

Replacing Door Seal: Remove old gasket; clean channel; align and press new gasket into place.
Cleaning Condenser Coils: Unplug unit; access coils (rear or front grill); vacuum thoroughly.
Testing/Replacing Thermostat: Remove control knob/cover; disconnect wires; test continuity; replace if open circuit.
Defrost System Repair: Remove freezer contents and rear panel; test defrost heater, timer, bi-metal; replace faulty component.
Evaporator Fan Replacement: Remove fan cover in freezer; disconnect wiring; remove mounting screws; install new fan.

Note: Always disconnect power before starting any repair.

Electrical System Troubleshooting

Use multimeter to diagnose electrical issues.

Unplug refrigerator and access electrical components.
Test power cord for continuity (should read near 0 ohms).
Check thermostat: At room temp, terminals should show continuity.
Test compressor windings: Common to Run, Common to Start should show resistance (typically 2-50 ohms).
Inspect start relay and overload protector for visible damage or failed continuity.

Warning: Capacitors can hold charge; discharge safely before testing.

Refrigeration System Service

Major system repairs often require professional certification.

Leak Detection: Use electronic detector or soap solution on fittings. Evacuation & Recharge: Requires manifold gauge set, vacuum pump, and precise refrigerant charge by weight. Compressor Replacement: Recover refrigerant; disconnect lines; mount new compressor; braze connections; evacuate; recharge. Capillary Tube/Filter-Drier: Replace if restricted or contaminated.

CAUTION! EPA Section 608 certification required for refrigerant handling. Consider professional service for sealed system issues.

Preventive Maintenance

Regular maintenance prevents common problems.

Clean condenser coils every 6-12 months.
Check and clean door seals monthly; replace if cracked or loose.
Defrost manual-defrost freezers before frost exceeds 1/4 inch.
Ensure unit is level for proper door closure and compressor operation.
Clean interior with mild detergent; rinse and dry thoroughly.

Parts List & Ordering

Common replacement parts for Kenmore refrigerators.

Part Description	Typical Part Number Prefix	Notes
Door Gasket/Seal	WR49X...	Model-specific; measure old gasket.
Thermostat/Temp Control	WPW...	Includes calibration adjustment.
Defrost Heater	WE1M...	Check wattage and length.
Start Relay	WPY...	Must match compressor type (PTC or current).
Evaporator Fan Motor	WE4M...	Verify voltage and RPM.

Order from authorized Kenmore parts distributors or Sears Parts Direct.

Warranty & Support

Kenmore refrigerators typically include limited warranties.

Standard Warranty: 1-year full warranty on parts and labor; 5-10 years on sealed system (compressor, condenser, evaporator). Check your specific model's warranty documentation. Service Requests: For repairs under warranty or complex issues, contact Kenmore/Sears Home Services at 1-800-469-4663. Online Resources: Manuals, diagrams, and troubleshooting at searspartsdirect.com.

Disclaimer: This manual is for informational purposes. Repairs may void warranty if not performed by authorized technician.